I have blogged about Mr. Lo Pan a few times. But I have never posted about how I made him. I cannot draw so all of my pieces start in my head as concepts. I usually just start building, I don’t even make a sketch first.
He was made for a contest at Hauntforum.com
The contest was to use Monster Mud as the main component. Monster Mud is a mixture of latex paint and drywall mud. It was made famous by Terror Syndicate. The original recipe is here Monster Mud. Typically it is used on burlap. I find that burlap makes for very heavy props when used with MM and doesn’t allow for the true character of the fabric to show through so I like to use finer lightweight fabrics like muslin. I also like to dip my fabric in the MM and totally saturate it and then wring it out and squeegee all the excess MM off of it. Once I apply it to the piece I rarely add additional MM, unless it is between pieces of fabric as a glue.
I started by building a stack of crates from an old potting shelf and part of an old fence. I wanted then to look old and crooked.
Next I fashioned a body form from chicken wire and set it upon the crates. I measured my own body and subtracted a percentage from the arms and legs to make him seem dis-proportionate. I put a cast foam skull on a stick and put it in the body form. I bent it into the proper pose (or so I thought)
I then spent some time researching the proper position that flute players use when playing. I realized I was a bit off. My next task was to make an internal armature for the body form, I realize this may seem backwards but I wanted to make the body form and pose it properly first (I believe this makes for a more visually compelling body form). I marked the wire form and then unbent it. I attached a steel floor flange to the top crate and screwed an 18 inch piece of pipe into it. I then bent PVC with a heat gun and inserted it into the body form. I used wire and zip ties to attach the PVC to the steel pipe and body form.
Now to make the head. A foam skull armature, paperclay, black glue, cheese cloth, paint and some roll-on deodorant balls. I wanted him to look like he had wandered in the desert for 100 years.
Now to make hands. I had to look at how a flautist hold their hands, and then dip my hands in flex wax and hold them like that. I had no resin and it would have pushed me over the challenge price limit probably, so they are just foam.
Now back outside. I took some epoxy clay I think and put armature wire in the end of the PVC where the head and hands go as mounting points. I then covered his entire body form with news print. This does 2 things. It gives me something to look at instead of looking through his body and it adds a surface for the monster mud to lay on. At this point I had no idea if this would work or not. His hands looked way to big to me, and his wrists looked too small, what a design mess.
So I mixed up some monster mud and started applying wraps to his torso, and a small cape to his back and over his shoulders.
After that dried I cut his cape. His cape was 2 pieces of cloth. Otherwise I wouldnt be able to handle it once it was heavy with Monster mud, and it wouldnt lay correctly I didn’t think once applied. It was extremely heavy and hard to handle.
Painting of his clothing was next, it took me probably 20+ hours and many washes of acrylic paint.
Now to setup his photo shoot.
Any questions? Feel free to ask.

















Awesome!!! Much love for the Lo Pan.
That is a great prop. Loved it when I first saw it and thanks for showing the build pics.
OK … my question: When you said “I then covered his entire body form with news print.” I am guessing that was paper mache?
I am curently working on my first MM project and I really didn’t like using the burlap. It made for a VERY heavy prop and at 6 feet tall, is a bit troublesome to move. I wish I would have thought to use an old bed sheet or something else.
Thanks again for sharing these pics!
Nope, Just regular newspaper (a few sheets thick) taped to his body with packing tape or duct tape, This also helps hide the pattern of the chicken wire from showing through the MM.
G
An excellent piece, and very good walk-through. Thank you!
Looking at those hands, I have a couple of questions… Is the foam you’re using self-skinning? can it be used within a slush-mold skin of latex, or will it attack the material?
You’ve created a great resource for prop work here! Coffee in hand, I’m reading through the rest of the articles this morning. Thanks again.
9M
Its a 2 part polyurethane foam, 2lb density. I use it in both wax molds and silicone molds with no trouble.
This is what I was using at the time.
http://www.tapplastics.com/shop/product.php?pid=79&PHPSESSID=200909110808221180018978